FAST AND EFFICIENT
WATER JET CUTTING
Water jet cutting is the primary choice for rapid deliveries, small batches, and prototypes before transitioning to mass production. This method is suitable for cutting almost all materials we use, such as foams, rubbers, wool, and fabric laminated materials.
Water jet cutting is an efficient and versatile manufacturing method that uses a high-pressure water jet for cutting. It can produce a wide range of two-dimensional shapes and patterns, including seals, packaging materials, insulation components, and other custom parts. In this process, a water jet is directed against the material with pressure, causing it to be cut through. Cutting with pure water leaves the material clean, eliminating the need for additional cleaning. Precise control and various cutting nozzles enable the cutting of complex shapes and details in various materials.
Water jet cutting is excellent for cutting foam materials because it provides precise and clean cuts without significant heat effects or material damage. It can cut various thicknesses and densities of foam materials and cellular rubbers.
SUITABLE FOR SPECIAL MATERIALS
Water jet cutting is the optimal cutting method for special materials such as PET felt material, in terms of its cutting quality, because it saves material and preserves the original material properties.
WOOL AND URETHANE WATER JET CUTTING
Especially wool and urethane cutting, which can generate dust and challenges when cut with traditional saws or milling machines, are well-suited for water jet cutting. Water jet cutting provides an efficient and precise way to cut these materials while preserving their properties and minimizing waste. In addition to straight cuts, we can also make bevel cuts.
WATER JET CUTTING
Water jet cutting is a fast and cost-effective method, especially when working with foam materials and cellular rubbers. Material usage can be optimized through precise programming, and programming adjustments can be made agilely without significant additional costs.
Water jet cutting is cost-effective due to efficient material usage and waste minimization, among other factors. Through programming, optimal material utilization can be achieved, reducing material waste.
Water jet cutting does not produce harmful chemicals or emissions, and the water used in the machine is recycled through filters for reuse.
Efficient and fast water jet cutting results in a clean cut, eliminating the need for separate post-cut cleaning of parts or products.
Often, cutting thick materials poses a challenge in dry cutting methods, but water jet cutting can profitably process thick materials as well.
The water jet cutting process allows for flexible geometric changes without the need for new tooling, similar to punching.
Through rapid geometric changes, water jet cutting is a convenient way to produce prototypes before mass production begins.
Are you looking for a reliable and skilled foam material processor? At NMC Cellfoam, we have extensive experience in foam material processing and are pleased to offer our expertise to support your product manufacturing. We can process foam materials for a variety of applications and shape them into complex and precise geometric forms. We use modern equipment and tools to ensure the high quality and precise finishing of our products. Our designers can assist in selecting the right material and processing methods as needed. Together, we can create high-quality and durable products that meet your needs and requirements. Explore our manufacturing methods and feel free to contact us!
We use various lamination technologies to bond different material layers together.
Three-dimensional machining and milling are also suitable for processing cellular foams.
Punching, or dry cutting, is a cost-effective solution for large production batches.
WATER JET CUTTING
Waterjet cutting is a fast and flexible method to produce both prototypes and production batches with precision.
THERMOFORMING AND VACUUM FORMING
We thermoform and vacuum mold three-dimensional products for challenging applications.
SPLITTING AND SAWING
Splitting machines play a central role in our production.