Thermoforming is an innovative manufacturing technique that can be used to mold a variety of products. Thermoforming allows convenient creation of complex three-dimensional products and enables efficient and rapid realization of streamlined and attractive shapes
Thermoforming can mold various durable plastic-based foams, with the most popular being PE and EVA materials. Thermoforming can also use recycled materials, such as PET bottles made into polyester fiber felt. This promotes sustainability and recyclability, which are essential in modern production. Our material knowledge is strong and continuously developing to provide our customers with sustainable and more environmentally friendly solutions. During the design phase, we assist in selecting materials considering your application and needs.
Thermoforming can be used to manufacture items such as kneepads, ceiling and dashboard linings, sports and leisure products, seats, acoustic panels, insulation, and many other solutions.
Thermoforming creates uniform pieces that are easy to install and aesthetically pleasing since there are no adhesive or welding seams on the product’s surface. Various layer structures and surface materials, such as fabrics, can easily be integrated into thermoformed products during the process.
EASY TO CLEAN
Thermoformed products are widely used in sports gear, such as helmets, and in medical technology due to the hygiene and ease of cleaning of the products.
Thermoforming is based on softening and shaping thermoplastic materials using heat. It allows the creation of three-dimensional shapes and offers many advantages compared to traditional manufacturing methods. The thermoforming process achieves efficient production and versatile molded solutions for various types of industries.
Thermoforming enables the production of comprehensive and seamless products or components without the need of cutting and gluing. This results in a neat appearance and easy installation.
Thermoforming is cost-effective because it is a one-step process that simultaneously shapes and cuts the product.
Thermoforming makes it easy to integrate different elements into a product, such as logos or personalization, allowing for tailored product solutions and product families that match the brand.
Thermoforming allows for rapid production of large quantities. Using multi-cavity molds, multiple products can be manufactured in a single cycle.
The possibility of a multi-layer structure increases product versatility and provides an opportunity to create different surfaces and layers in a single compression.
Thermoforming can create challenging double-curved surfaces and produce products for difficult-to-reach areas.
EXPLORE OUR OTHER
Are you looking for a reliable and skilled processor of cellular foam? At NMC Cellfoam, we have extensive experience in the processing of cellular foam and gladly offer our expertise to support your product manufacturing. We can process cellular foam for various purposes and shape it into complex and precise geometric forms. Utilizing modern equipment and tools, we ensure the high quality and precise finishing of our products. Our designers are available to assist in choosing the right material and processing methods if needed. Together, we can create high-quality and durable products that meet your needs and requirements. Explore our manufacturing methods and feel free to contact us!
We use various lamination technologies to bond different material layers together.
Three-dimensional machining and milling are also suitable for processing cellular foams.
Punching, or dry cutting, is a cost-effective solution for large production batches.
WATER JET CUTTING
Waterjet cutting is a fast and flexible method to produce both prototypes and production batches with precision.
THERMOFORMING AND VACUUM FORMING
We thermoform and vacuum mold three-dimensional products for challenging applications.
SPLITTING AND SAWING
Splitting machines play a central role in our production.