milling
of cellular plastic
Milling technology is an excellent tool for processing cellular foam. It allows for machining geometric shapes and is an ideal method for manufacturing complex cellular foam solutions. Milling is a machining technique where material is removed from the workpiece mechanically using a rotating cutting tool.
Precise and
flexible machining
Milling technology is an excellent tool for working with various cellular plastic materials. It enables accurate and efficient material removal from the workpiece. Milling is a machining method where material is mechanically removed from the workpiece using a rotating cutting tool. Cellular plastics are lightweight, flexible, and durable materials, and milling technology allows for the machining of complex shapes, making it an ideal tool for manufacturing intricate cellular plastic components. The machine can process both soft and hard cellular plastics, thus offering a wide range of possibilities for the use of the final products.
Cellular plastics suitable for milling should be closed-cell materials, as the workpiece material is held in place by vacuum suction. The most common cellular plastic material we mill is polyethylene, or PE cellular plastic. PE cellular plastics find applications in various fields, including packaging materials, construction panels, insulation, and sports equipment.
Milling cellular plastic allows for precise machining since the machine compliantly follows the programmed toolpath. The workpieces can range in size from that of a mobile phone to that of a boat’s collision guard. Milling is an appropriate method when aiming for a visually appealing final product intended for the customer. An excellent example of this is the interior of a mobile phone packaging, often featuring a pocket to hold the phone and a space for an instruction manual.
MODERN MILLING MACHINE
We employ 3-axis milling, which also allows for the production of 3D shapes. The machine’s dimensions are 3 x 2 meters, and the maximum thickness of the workpiece is 175 mm. Rotating tools are used in the machining process to remove material from the workpiece.
MANUFACTURE OF LARGE Parts
The large table area of the milling machine enables us to handle larger pieces, which is particularly useful in the production of components for industries such as construction. Milling is a highly precise method that can flexibly follow the desired geometry, providing an advantage over 2D cutting.
SUITABLE FOR HARD MATERIALS
Milling is the only machining method suitable for processing harder materials. We manufacture a significant number of thermoformed cellular plastic products and parts, and with the milling machine, we can swiftly create molds for prototypes, even from plywood, streamlining the development of new products and reducing production costs.
benefits of
milling
Milling’s advantages in cellular plastic packaging production include accurate and clean results, rapid production, the ability to craft complex shapes, and easy customization. Milling is also an environmentally friendly option, generating minimal waste that can be managed efficiently due to its lightweight nature, thus enabling effective material utilization.
hard materials
Milling is the only machining method suitable for processing harder materials. We manufacture a significant number of thermoformed cellular plastic products and parts, and with the milling machine, we can swiftly create molds for prototypes, even from plywood, streamlining the development of new products and reducing production costs.
precision
We can process cellular foam versatilely for various purposes and shape it into complex and precise geometric forms. Milling, as a method, is highly accurate and can flexibly follow the desired geometry.
recyclability
Milling allows for the production of a unified product from a single piece without adhesive layers. A polyethylene product or component without glue or additional materials is more easily recyclable and can be marked with the PE-LD 04 recycling symbol.
small material waste
Milling is an environmentally friendly option, generating minimal waste that can be managed efficiently due to its lightweight nature, thus enabling effective material utilization.
great fit
Milling of cellular plastic packaging is the optimal choice of manufacturing when the packaging requires a precisely defined shape and size to adequately protect the product. This ensures a snug fit around the product.
speed
Milling is a relatively fast machining method, which means that prototypes can be produced in a short time. This allows for quicker testing of ideas and an iterative design process with the rapid modification of prototypes.
EXPLORE OUR OTHER
MANUFACTURING METHODS
Are you looking for a reliable and skilled processor of cellular foam? At NMC Cellfoam, we have extensive experience in the processing of cellular foam and gladly offer our expertise to support your product manufacturing. We can process cellular foam for various purposes and shape it into complex and precise geometric forms. Utilizing modern equipment and tools, we ensure the high quality and precise finishing of our products. Our designers are available to assist in choosing the right material and processing methods if needed. Together, we can create high-quality and durable products that meet your needs and requirements. Explore our manufacturing methods and feel free to contact us!
LAMINATING
We use various lamination technologies to bond different material layers together.
milling
Three-dimensional machining and milling are also suitable for processing cellular foams.
DIE CUTTING
Punching, or dry cutting, is a cost-effective solution for large production batches.
WATER JET CUTTING
Waterjet cutting is a fast and flexible method to produce both prototypes and production batches with precision.
THERMOFORMING AND VACUUM FORMING
We thermoform and vacuum mold three-dimensional products for challenging applications.
SPLITTING AND SAWING
Splitting machines play a central role in our production.